Synopsis of Frozen Dairy Product Manufacturer’s Mixing Plant Controls Replacement

  • Situation: A multi-faceted international “brand” manufacturer operated a market leading dairy dessert product manufacturing division, with plants in the US and Canada.
  • Issue: Canadian plant was operating with a 10+ year old controls system that was difficult to support, costly to maintain, and at high risk for downtime.
  • Requirement: Replacement of outmoded Mixing Plant Controls System with a new system to conform to the S88 Batch Standard utilizing standard, commonly used process control technologies and design/development/deployment techniques to ensure long-term supportability, upgradeability, and maintainability.
  • Brock Solutions' Role: Design, develop, and deploy the new Mixing Plant Controls System.
Frozen Dairy Products Manufacturer's Mixing Plant Controls Replacement
  • Technolology: Allen-Bradley ControlLogix PLC platform, RSViewSE redundant servers running Windows 2003, RSBizWare Batch Server, PanelViewPlus 700 color touchscreen graphical terminals, KepServer EX, RSLinx Enterprise, and Ethernet.
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