Nuclear Power Facility Controls System Modernizations—Upgrades and Conversions
In nuclear facilities, as equipment and the automation hardware and software
controls that are required to run the equipment age, several business issues
must be dealt with, including:
- Production inefficiencies
- Reduced market competitiveness
- Increased potential of hazardous situations related to leakage
and/or corrosion of equipment and instability of controls
- Obsolescence of controls components because replacement parts are no longer available in the
marketplace
Where controls are an issue, the overriding challenge is to perform
the controls upgrades and/or conversions without interrupting existing nuclear
operations.
Brock Solutions applies a “Zero Downtime/Phased-In” approach when
upgrading nuclear power generation control systems and/or implementing DCS to
PLC technology conversions. Highlights of Brock’s approach include:
- I/O
emulation to enable complete testing of new controls equipment prior to
installation
- Customer “test drives” and validation of functionality during
Factory Acceptance Tests (FATs)
- System changeovers performed parallel to
existing systems one drive I/O section at a time, with allowance for full
reversibility
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